Cake Cabinet Manufacturer Reduces Energy & Costs with Boyard Horizontal Unit

Boyard
Mon, 20 Jan 2025 02:22:11 +0000

A cake cabinet manufacturer replaced multiple condensing units in a cabinet with a versatile LBP & MBP condensing unit developed by Boyard, resulting in: 22% energy savings, 30% procurement cost reduction, 28% less noise, 24% more space for cake merchandise.

Background

A display cabinet manufacturer specializes in refrigeration solutions for cake bakery applications. One of their cake display cabinets has separate sections to display cake merchandise and store raw ingredients for dough fermentation, each with different temperature requirements.

Challenges

Before working with Boyard, the manufacturer used multiple condensing units from another supplier for each cabinet. These units included single 50cc reciprocating compressors or dual 22cc reciprocating compressors running in parallel. The manufacturer faced issues such as:

Limited display space due to the height of the single 50cc unit.

Higher manufacturing costs and failure risks with the dual 22cc units.

Expensive condensing units from the previous supplier.

Solution

During a three-month research phase, Boyard R&D staff collaborated closely with the customer to understand their needs. Boyard proposed replacing the bulky old units with a modern, low-profile horizontal condensing unit. They conducted simulations and tests to ensure the new units met all application requirements.

Advantages

Higher energy efficiency with a smaller compressor

More display space for merchandise

More precise temperature control

Lower unit and installation costs

Lower failure risk and easier maintenance with one unit instead of multiple units

Results

The new condensing unit, equipped with Boyard’s horizontal rotary compressor, replaced multiple units in each cabinet, delivering significant improvements:

22% Energy Efficiency Increase:

?End-users save on electricity bills.

28% Noise Reduction

Creates a more comfortable shopping environment.

30% Cost Savings

Boyard’s unit is significantly cheaper than the expensive reciprocating units.

24% More Merchandising Space

Compact horizontal rotary compressor reduces the overall footprint.

Flexible and Precise Temperature Control

Allows quick temperature adjustments for varying demands.

Stable Operation

Boyard’s horizontal condensing units come with the latest rotary compressors and high-quality components, ensuring smooth operation. All core components are provided by Boyard for enhanced durability and stability.

Reliable System

The units have an intelligent diagnostic system. In case of failure, users can quickly identify the cause based on the fault code, reducing expensive maintenance services. Key components like high and low-pressure control switches, reservoir, filter dryer, oil pressure gauge, and spray valve are pre-installed before shipping.

Quick Customization for Specific Needs

With over 25 years of experience in commercial refrigeration, Boyard offers a wide range of compressors and systems. Customers can choose from a variety of capacities and sizes for their unique application needs, including fully finished condensing units or just compressors to build their own. Boyard also provides quick customization of solutions to meet specific requirements, backed by solid supply chain capabilities. New systems, such as condensing units, remote systems, monoblocks, and chillers, can be developed rapidly.